- Schumacher Cougar SV -
Words & Pictures: Arn0

Shocks

Big bores shocks are probably the most visible and expected items on this car, at least for the Pro Spec version.

Schumacher gets rid of the past and has designed brand new shocks from scratch. Forget the foams to achieve constant volume, forget the shims to set the ride height (or spring preload). These new shocks use an upper cap which includes a bladder to maintain the constant volume. The shock bodies are treaded to allow some spring preload via a collar and two seals held by housing to avoid an oil leak around a standard diameter shaft. Things are looking very good up to now.

But there is much better coming. The internal diameter is about 13mm, yes 13mm! 3mm bigger than standard shocks. In consequence, pistons are bigger than usual, square edged and offering 6 and 4 holes for, respectively, the rear and the front shock. Springs are also bigger with a 15mm diameter, front ones have a spring rate of 3.5lb/in and rear ones 2.5lb/in.


All components for the front shocks including 6 holes pistons

As options to get the finest tune possible, front springs are available from 2.0 to 5.0lb/in and rear ones from 1.6 to 4.0lb/in, with an increase of 0.5lb/in. In addition, more pistons are available: a 2-holes piston (square edged) and two round edged pistons with 3 and 5 holes. By combining these parameters and mixing them with the various oil grades you have almost infinite possibilities to set your suspension.



Make sure to clean the inside of the shock's bodies as there is some remaining oil from the manufacturing process

For the assembly process, first be sure to clean the shock bodies as there is some lubricant left over from the machining process covering both the inside and outside surfaces. Avoid any break cleaner that might tend to mix with oil and prefer a smooth tissue. Prior to assembly, oil the o-rings that will seal the bottom part of the body or, even better, use Green Slim and your dampers will work like magic. Pistons are maintained on the shaft with e-clips, a classical but efficient design.


On the left hand side is the front spring. On the right, the rear one appears

Schumacher advises some 35wt all around as a starting point. Once you have filled them with oil, let everything rest sufficiently to get rid of every single tiny air bubble inside the oil. You could even move the piston up and down to obtain a fastest air release. Tighten the cap but not too much; be gentle here to avoid damaging the bladder and springing a leak.


The components for the rear shocks, note the 4holes piston comparing with the front ones


Once assembled

One thing to consider, however, is that the shafts are made of steel, nothing wrong with steel but hardcore drivers may consider, as the turnbuckles, swapping them for titanium ones.


Fitted with shocks, the car is almost done

Battery Holder

One of the most significant features which has not been mentioned earlier is the battery position as well as for which type of battery this car was designed. Schumacher forgets the sub-C type battery and only focuses on Lithium-Polymer (LiPo). And that's a smart move as LiPo cells only have advantages compared with NiMH cells in terms of performance, maintenance and ... well you know all about those batteries.

Ok, back to this battery holder. It is also the top desk once you secure the battery. And here Schumacher makes use of his previous experience with TC cars providing some setting options to allow the chassis to flex more or less depending how you decide to secure your battery. This top desk is mounted hinged on the front bulkhead and pinned on the transmission casing. After all it is up to you to adjust the chassis stiffness with either screws or clips by using all or part of the posts.

Here is a chart with some configuration when the provided battery holder, values are percentage of stiffness:

Screws Clips 4 posts 2 posts in middle 2 posts in rear 0 post
4 0 100 - - -
2 in middle 2 in rear 80 - - -
2 in rear 2 in middle 70 - - -
2 in middle 0 50 45 - -
0 4 60 - - -
2 in rear 0 40 - 35 -
0 2 in middle 35 30 - -
0 2 in rear 25 - 20 -
0 0 10 - - 0

To be more accurate, some measure of torsional stiffness of the chassis must be done and, as a consequence, you may take the above values as estimates.

The manual specifies a maximum height of 25.1mm for the LiPo battery which allows you to use the battery you want as long as it is part of the federal list form you geographical area (EFRA, ROAR, FEMCA or FAMAR).


Screws on the rear, clips in the middle

Screws on the rear, nothing in the middle


Clips on the rear, nothing in the middle

Loose, no screws or clips

In addition to the provided top desk, Schumacher offers two other parts which give less flex. The first option will give a fairly similar result as you remove the rear posts. More interestingly, the second option will provide a more flexible car but as the shape is nothing similar to the kit desk, you can expect some good results.

By all means, this tuning possibility needs to be explored to gain an understanding of the effects of changing the car stiffness to match track conditions.

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