- ORB Forward build by Janus -
Notes/rants/excuses:
In General:
- If you want to tap the holes for the screws, use a no.2 tap
- The 3d printed parts have a grainy surface. For minimal slop in the build use a small file, or Dremel, where parts meet so the surface is flat, and shim parts accordingly.
- It's assumed this is not your 1st. build, so no brainers like “use threadlock on axle” or “seal carbon with glue” are not mentioned
- When using an electric screwdriver, make sure you use a lower torq. setting
- The screws included in the kit are a nice quality.
------------- ------------- ------------- ------------- -------------
Step 1: "Rotates freely"; read "get ur Dremel out", also added a small 3mm shim to reduce friction
Also used slightly longer screws
![](images/image7.jpg)
------------- ------------- ------------- ------------- -------------
PTFE sealed bearings; for nostalgic reasons :-)
![](images/image3.jpg)
------------- ------------- ------------- ------------- -------------
I used a small shim on the axle to reduce axle slop.
![](images/image16.jpg)
------------- ------------- ------------- ------------- -------------
Used a reamer for the suspension mount-plate and wishbones for proper alignment
![](images/image8.jpg)
------------- ------------- ------------- ------------- -------------
Step 2:The suspension pillows ball are a tight fit. Maybe slightly overkill but I used a vice to ensure all parts were pressed on straight.
![](images/image26.jpg)
------------- ------------- ------------- ------------- -------------
M3x8 are included in the kit for the rear wishbones, but since these parts seem to take a lot of stress I opted for longer screws
![](images/image20.jpg)
------------- ------------- ------------- ------------- -------------
The rear swaybar didn't move freely when nearly flat. To remedy this I cut a small edge of the swaybar mount.
![](images/image29.jpg)
------------- ------------- ------------- ------------- -------------
Step 5: LCG conversion ;-)
![](images/image14.jpg)
------------- ------------- ------------- ------------- -------------
Step 7: I actually listened to Paul and used a ceramic thrust bearing.
![](images/image30.jpg)
------------- ------------- ------------- ------------- -------------
Moly55, not just for o-rings :-)
![](images/image9.jpg)
------------- ------------- ------------- ------------- -------------
Step 8: The gear mesh was a bit tight on my casing*. I used a dremel to clean the bearing seatings and make sure I had a smooth surface followed by 30 minutes of running the transmission on a drill to seat the gears. * I know of 2 other builds which did not have this issue, so I'm assuming it's personal ;-)
![](images/image5.jpg)
------------- ------------- ------------- ------------- -------------
Step 10: On a 78T spur I could mount a 24T pinion gear at the most. If you want to go with a higher gearing I would recommend you mount a smaller spur.
------------- ------------- ------------- ------------- -------------
Step 13 & 14: I reduced the height of the bellcranks so the bearing stick out slightly this so ensure smooth steering when the bellcranks are mounted.
In step 13 you need to untighten 2 screws slightly until the steering rack moves freely, it's best to re-check this after step 14 when the steering rack is bolted to the transmission housing. Also used slightly longer screws
![](images/image24.jpg)
------------- ------------- ------------- ------------- -------------
Step 17: The axles take a lot of stress on this car. Make sure you use a lube to ensure the axles lifespan to be as long as possible
![](images/image25.jpg)
Even though other axles are long enough. It's still best to use the recommended 67mm axles mounted in the 65mm hole location to ensure as much available steering-lock as possible
![](images/image1.jpg)
------------- ------------- ------------- ------------- -------------
Step 20 & 21: At full steering lock the steering knuckles and wishbones were binding slightly. This resulted in a loss of droop at full-lock.
![](images/image6.jpg)
Used the dremel to remove some material to reduce the binding
Much better….
![](images/image23.jpg)
------------- ------------- ------------- ------------- -------------
Step 23: You're supposed to use locknuts to tighten down the sidepods, but one one them was rotating in the seating and therefore could not be tightened as you're supposed to do.
![](images/image19.jpg)
I tried gluing the locknuts in place, but the glue had trouble bonding to the plastic. So I went for helicoils instead.
![](images/image2.jpg)
------------- ------------- ------------- ------------- -------------
Step 26: Maybe it's not an issue if you use the recommended B6 ball-cups. But for durability I still prefer the older style B5 ones. With these I had trouble reaching the desired length when using the included steering rod. But the solution was quite simple by just cutting a millimeters of one the ball-cups.
Note: Pro-/tip from Paul: Due to the large stress on the servo-horn an aluminum version is strongly advised
![](images/image27.jpg)
------------- ------------- ------------- ------------- -------------
Various side notes: No antenna mount in the car, that had to be rectified ;-)
![](images/image28.jpg)
------------- ------------- ------------- ------------- -------------
TLR 22T (truck) front springs fit nicely
![](images/image13.jpg)
------------- ------------- ------------- ------------- -------------
Step 25 provides a mount for the capacitor of the ESC, but this demands the removal of the ESC fan. I opted to move the capacitor behind the servo just above the receiver.
![](images/image12.jpg)
------------- ------------- ------------- ------------- -------------
![](images/image11.jpg)
|