The
Hot Bodies Cyclone D4 is going to revolutionize the off-road racing
scene! Combining intelligent & efficient design, a proven 4WD shaft
drivetrain, and streamlined manufacturing processes, the Cyclone D4 is
the result of months of non-stop testing and years of ambition!
Already a winner at its first major race, the IFMAR Worlds Warm-Up, the
Cyclone D4 is destined to be the top choice for racers around the world
in the increasingly popular 4WD off-road class!
The
world wide HB racing team didn't want to stop with the World
Championship winning Cyclone Touring Car. The D4 is the team's next
step in making top level racing machines for a wide variety of racing
classes. Every D4 driver will benefit from the racing experience of our
world wide HB Off-Road Racing Team through the latest, top performance
setup sheets and state of the art option parts development.
The HB website provides extensive set up sheets from the latest races
and detailed build tips to get the best performance out of your D4
buggy.
The HB racing team will constantly develop the car and new options to
stay on top of the competition. This means you will always have access
to these developments and also stay on top of the competition with a
future-proof platform.
Off-road racers will also be able to easily find spares and options -
comprehensive parts lists, exploded views and the power of the world
wide HPI/HB logistics system means that parts will be easy to find and
supply will be constant and free of interruptions for D4 owners around
the world.
Hot
Bodies designers had an important decision to make before getting
started on the off-road platform: what kind of drivetrain would be
best? While the belt-drive Cyclone touring car is certainly the best
on-road 4WD racer there is, the designers weren't sure a belt
drivetrain could properly deal with the rigors of off-road racing.
Finally the decision was made for the shaft drive design for two main reasons:
1. The more direct response of a shaft drive system gives competitive
Off Road racers the extra control they need. In Off-Road racing,
throttle response on rough terrain or in the air is much more important
for controlling the car than in an on-road environment.
2. Using a shaft drive train, meant our designers could ensure a sealed
drivetrain that would be protected against the elements and be more
reliable over bumps and through the ruts and therefore deliver a higher
efficiency.
One word about torque steer: This is an issue in on-road cars with
their narrower track, smaller tyres and shorter suspensions. In
Off-Road cars, however, the mass of the tyres is much higher and the
suspension is much wider. Therefore the force created by the rotating
shafts is insignificant in relation. Bottom line torque steer is not an
issue at all and the advantages of the shaft drive make it the superior
system for Off-Road.
Faster response & acceleration than belt drive
Better Mid-air control
Sealed drive train
Low friction components
Not affected by torque steer
The
foundation of the Cyclone D4 is its sturdy double-deck chassis. Made
from woven graphite because of its low weight and high strength, the
lower chassis is 2.5mm thick and the front and rear upper chassis
pieces are each 2.5mm thick. Connecting the upper and lower chassis are
the front and rear moulded composite gearboxes and the aluminium motor
mount/middle bulkhead.
To make sure the chassis is extra-stiff and allows the suspension to do
the work it's designed to do, the upper decks are held in place with a
total of 11 flat head countersunk screws. The screws are arranged in a
fully symmetrical pattern to minimise the effects of tweak on the
suspension.
Super stiff double deck layout
Strong light woven graphite
Fully symmetrical to minimize tweak
The
lower chassis is as narrow as possible to place the weight as close to
the center line of the car as possible. This improves the speed of
weigh transfer for faster cornering.
Because of the clean layout there is enough room to easily fit any
current electronics package, whether brushless or standard brushed
system.
The motor fits into a large cooling cutout on the main chassis to allow
it to get plenty of air, and to let it sit as low as possible in the
chassis.
Fitting
the batteries is very easy, too! The saddle pack style arrangement
makes sure you get equal weight distribution and the moulded battery
trays allow mounting the battery in two positions, all the way to the
rear or slightly forward. This lets you tune the weight balance of the
D4 for extra rear traction or more steering. Convenient straps hold the
battery in place securely and allow you to quickly install and remove
the batteries simply by removing body clips.
Adjustable saddle pack layout for perfect weight distribution
Takes all the latest bushed or brushless systems
Motor cut out for low motor position and exra cooling
Everything mounted directly on the lower chassis for low center of gravity
Keeping
everything in place on the chassis are high quality Japanese-made hex
head steel screws. The high grade steel resists breaking and the
precision cutting ensures the screws tap the carbon plastic properly,
letting you go through rebuilds without wearing the threads out.
All the screws feature a hex head which looks great and makes the car much easier to work on.
The standard steel ball ends are heavy duty and feature long threaded
shafts to allow infinite adjustments with a selection on aluminium
shims.
Cool purple anodized light weight shims are used throughout for camber link, bump steer and Ackermann adjustments.
Hex head screws
Steel ball ends
Aluminium anodized shims
From
the one-piece aluminium front suspension bulkhead to the Infinite Roll
Centre adjustments, you'll surely appreciate the effort that went into
the suspension design of the D4.
In particular, the front end of an off-road racer has to deal with
quite a lot - from pointing the car in the right direction, to powering
the car through the middle of a tight turn, and even correcting the
angle of the car in mid-air, there are many jobs it's entrusted to do,
and it must do them all very well if the car is going to be a success!
This is why Hot Bodies engineers spent as long as they could perfecting
the design of the front suspension, to make sure everything was correct
and is ready to go right out of the box for today's advanced racing
drivers.
Our designers spent a long time getting the shocks in perfect order for high-level off-road racing.
The hard-anodized 7075 shock bodies are very tough, made from the
strongest aluminium alloy used in RC today. Each shock body is also
threaded for infinite ride height adjustment. The fine pitch of the
thread allows you to make extremely small adjustments so you get the
perfect ride height for any track you race on! Knurled shock collars
allow you to get a good grip for easy adjustments and o-rings in the
collars prevent any unwanted movement.
The
top and bottom of each shock are enclosed with threaded aluminium caps.
The top shock cap secures the mount in position, while the bottom shock
cap contains a double o-ring shaft seal. Aluminium is used for the
bottom cap for increased durability, lower maintenance and ease of
rebuilding. However you prefer to fill your shocks, from the top or
from the bottom these shocks can accommodate you! To prevent leakage
both caps feature an o-ring seal.
For easy assembly the kit includes a set of tailor-made shock building tools for the top and bottom caps.
Each
shock shaft is made from tough stainless steel, and feature threads at
both ends - at the top to hold the shock pistons in place and at the
bottom to attach the bottom shock mount.
For ultra fine tuning of the damping characteristics you get three
different shock pistons with the kit. If this isn't enough for you
there is also a set of blank pistons to drill your own piston holes!
Ride height limiters are included with the kit as well, allowing you to
fine-tune the suspension to your exact driving style, track conditions
and particular needs.
Hard anodized threaded shock bodies
Top and bottom threaded caps
Aluminium shaft seal cartridge
The
D4 comes with HB black off-road springs as standard, which are the
softer option of three different spring rates that are available for
the car. Each spring is precisely tuned for off-road racing and
features ground-flat ends, an all-black finish for stealthy good looks
and identifying paint marks at one end.
Ground flat ends
Colour coded
Three grades available
In
months of extensive track testing our HB race team and engineers have
developed what we think is the finest off-road suspension geometry
available today: wide track suspension arms, inverse steering block
design, vertical ball end placement and of course full adjustability to
name just a few highlights.
The front lower suspension arms are mounted to a one-piece aluminium bulkhead which directly bolts to the chassis.
The rear lower suspension arms are mounted to independently adjustable aluminium pivot blocks.
With the suspension components attached to the chassis independently of
the gearboxes and other parts, you can be sure that the suspension does
all the work of absorbing landings and keeping the tyres on the ground.
No forces are transferred from the suspension to the drive train or
vice versa.
One piece aluminium front bulkhead
Rear aluminium pivot blocks
All
hinge pins are made from durable stainless steel and are held in place
without e-clips, making removal of critical suspension parts easy and
quick. Rubber bushings in the front bulkhead and rear pivot blocks hold
the hinge pins in place and absorb shocks that might otherwise bend the
pins or break other parts of the suspension.
Set screws hold the outer hinge pins in place, completing the 'No
e-clip' suspension design and making the car overall easier to work on
than other designs.
Stainless steel
No e-clips
Rubber bushings
Front
and rear wishbones feature a sleek aerodynamic design with integrated
webbing to make them extra strong. The carbon-reinforced composite
plastic makes them stiff and resists twisting. The V-shape design of
the rear wishbones increases stiffness even further and allows the
usage of longer stroke shocks.
carbon-reinforced composite
rear V-shape
The
D4 steering blocks are a marvel of simplicity and design brilliance in
their own right. The steering knuckles go around the uprights instead
sitting inside a large C-hub as in a conventional design.
This "inverse" design allows the use of much more compact, simple,
straight forward parts which makes the steering more precise and the
construction more durable.
Providing
the maximum amount of drivetrain efficiency while the suspension is
compressed or when the front wheels are steering at extreme angles,
Cyclone D4 engineers made sure that the steering kingpin and the
universal joint line up exactly. This reduces stress on the universal
joints and gives you increased driving feedback as you go through a
turn.
The huge openings in the uprights for the driveshafts make sure nothing gets in the way of the shafts or the universal joints
Inverse design
Compact and durable
Aligned king pin and universal joint
The one-piece aluminium front suspension bulkhead features built-in 7.5 degrees of kick-up.
The rear anti-squat is adjustable with the two independent hinge pin
pivot blocks. Placing aluminium shims under blocks varies the
anti-squad angle to keep all the power on the ground.
Variable
caster is provided by the 7 or 10 degree (both included) front caster
blocks, and allows you to select the right amount for your driving
style. More front caster generates more initial steering into the
corner but less steering out of the corner.
Front toe is easily adjustable using the titanium steering turnbuckles.
Rear
Toe in is set at three degrees at the pivot blocks as standard. It is
also adjustable through the use of sturdy optional pivot blocks and/or
rear hubs.
Using the Cyclone Infinite Roll Centre (IRC) adjustments, you'll be
able to swiftly and conveniently control your roll centre front and
rear. Long ball studs hold the camber ball links in place, and washers
are used under the ball studs to raise or lower them as needed for each
particular track.
The D4 features 2 inner and 1 outer camber link location at the front, and 1 inner and 2 outer locations for the rear.
The combination of adjustable inner and outer mounting points allows extra fine adjustments.
The wheel base can be adjusted simply by using shims on the outer rear hinge pin to change the position of the rear hub.
Four
holes in the front shock tower and two holes in the suspension arm
allow you a big range of possibly shock angles for easy tuning to any
track. Both front and rear shock towers are made from ultra-stiff 3.3mm
woven graphite for supreme stiffness and maximum strength!
The rear arms feature attachment points for a swaybar.
A firm silver sway bar comes as standard with the kit and an optional softer swaybar is available.
All
the power that you can get from your Cyclone D4 won't mean a thing if
you can't control it - which is why the D4's steering system is
designed for ultimate control and response.
The heavy-duty steering system features a huge range of adjustments and
standard features. The steering bellcranks are firmly attached between
the upper and lower chassis pieces for solid control and rigidity.
Riding on four ball bearings, the steering system allows you to
experience full control and extreme precision. An adjustable servo
saver is built-in to protect your steering servo from bad landings and
rough crashes.
The steering servo is securely held in place with four screws directly on the lower chassis.
With
the unique Cyclone Infinite Ackerman Steering (CIAS), you'll find that
advanced steering tuning is easier than ever, giving you precise
control over your cornering angles and power.
The steering rack uses thick, heavy-duty ball cups and titanium turnbuckles to connect to the steering arms.
You'll no doubt find that the D4 steering system is unique to off-road
racers and features everything the expert-level racer requires for
maximum control and racing accuracy.
All
suspension and steering links are made of super light purple anodized
titanium turnbuckles and heavy duty oversized ball cups. Together they
form a strong and easy to adjust unit. The oversized ball cups ensure
the turnbuckles have plenty of grip from the long threads and won't
strip out or change the settings in crashes or heavy landings.
Finally, the precise ball cup shape provides smooth suspension action with a minimum of friction and play.
Kick up
Camber
Caster
Front Toe
Rear Toe (inner and outer)
Roll Center
Wheel Base
Ackerman
Ride height
Battery Position
Bump Steer
Shock Positions
Shock Oil/Pistons
Springs
Swaybar
We've already gone over why HB designers chose shaft drive over belt, but now we'll get further into the details!
The
centrepiece of the drivetrain is the aluminium middle bulkhead. It is a
3-piece design consisting of the front half including the motor mount,
the rear half and an interlocking top brace, all made from slick, black
anodized aluminium.
The motor shaft and centre driveshafts are perfectly parallel giving the D4 amazing drivetrain efficiency and low noise.
The
aluminium top brace is held in place with four hex head screws allowing
extremely easy slipper clutch adjustments and maintenance.
The tough spur gear is 48dp fine pitch for efficient power transfer. A
wide range of optional pinion gears is available to fine tune the gear
ratio.
Strong anodized aluminium
3-piece design
Easy slipper access
The
adjustable centre slipper clutch controls the application of power on
low-traction off- road surfaces. Controlled and adjustable spinning of
the slipper clutch instead of excessive wheel spin gives you more
control and improved acceleration. The dual slipper pads are made from
a proprietary long-life material for a consistent and smooth slipper
action and long lifetime.
The whole slipper assembly sits on strong steel outdrives which spin the centre drive shafts.
Adjustable traction control
Dual pad design
The
two front and rear centre drive shafts are made from extra-thick purple
aluminium to keep the rotating mass low while maintaining strength.
In the slipper out drives steel pins are used for the dogbone end to increase durability and resist wear.
Going into the gearbox, universal joints connect the centre drive shaft
to the internal bevel gears. Inside each gearbox, a pinion gear spins a
ring gear attached to ball diff. The internal gears are also completely
new and designed just for the D4!
Universal joints
Thick anodized aluminium
The
front and rear gearboxes and drive gears are a completely new design
for the Cyclone D4 and are not re-used from any previous kit. Moulded
from tough carbon composite plastic, each gearbox top and bottom
features a tough structure of internal webbing to make them
extra-strong to resist damage from crashes and big jumps.
The lower gearbox halves attach solidly to the main chassis and seal
perfectly with the upper gearbox halves to provide a dirt-proof seal
which protects the gears from any damage. The shock towers and upper
decks connect to the upper gearbox halves, making them a strong and
vital part of the chassis!
The gearboxes are not connected to the lower suspension arms at all, so they will not be affected by crashes or big jumps.
carbon composite
internal webbing
dirt-proof seal
independent from lower suspension mounts
The
ball diffs are interchangeable front and rear which keeps your spare
parts count low, and feature carbide diff and thrust balls. This will
give very smooth and consistent diff action which is essential for good
cornering performance. The carbide material also increases the time
between rebuilds.
Strong steel outdrives can handle all the power of a low-turn modified motors!
The diffs are also externally adjustable by simply popping off a camber link and using a hex wrench.
Carbide balls
Steel outdrives
Externally adjustable
Getting
the power from the diffs to each wheel are state of the art steel
universal dogbones and axles, featuring the Hot Bodies logo
laser-etched on each dogbone! Once again, steel pins are used for the
dogbone end to resist wear.
Low friction
Durable
Everything spins on 22 precision ball bearings for the best drivetrain efficiency and no loss of power!
The ball bearings are efficiently placed, with large diameter bearings
on the slipper clutch and each diff, and small diameter bearings at
each corner for less unsprung weight.
Fully ball raced
Rubber sealed
Efficiently placed
With
the multitude of off-road wheels available now, Hot Bodies designers
knew that making the D4 able to fit a variety of the most popular
wheels would help make it a popular choice for experienced racers.
That is why the D4 features 12mm hexes at the front and rear to not
only take the new D4 dish wheels but also a wide range of 3rd party
rims.
The front hexes are made from steel and are extra thin with the pin
sitting on the outside of the hex preventing the hex and pin from
falling off without a wheel attached.
The rear hexes made from aluminium and are clamp-style which again holds the hex precisely and securely in place.
The use of aluminium hexes instead of a simple pin allows you to fully
tighten the wheel nuts without fear of binding or crushing the
bearings. This guarantees a free-spinning drivetrain. You'll also
notice that your wheels will last longer!
Precise wheel fitting
Compatible with 3rd party wheels
The
HB dish wheels are a one-piece solid design with an aerodynamic shape
for increased strength and less chance of getting dirt stuck in the
wheels. With a 2.2-inch standard size, any 4WD front and 2WD/4WD rear
tyres will fit.
No tyres are included so you can choose the ideal tyres for your local
track. So you don't have to pay extra for something you don't want or
need.
Strong one piece design
Lightweight
Aerodynamic dish design
For the front smaller 10mm hexes to fit Losi wheels are available as options parts.
At the rear Losi and Associated wheels will fit by simply removing the
hex hub - just right for the 2WD racer who wants to give 4WD a try but
doesn't want to buy a selection of new rear tyres!
Going the other way, you'll be able to also fit HB rear wheels to any
Losi or Associated 2WD buggy by simply adding the clamp-on hex hubs.
Losi front 4WD
Losi and Associated rear 2WD
The
bodyshell of the D4 features a sleek yet high-downforce shape that is
designed to maximise aerodynamic efficiency for performance and speed.
The ultra-narrow chassis shape is enhanced by the form-fitting
bodyshell that fits snugly around the lower chassis.
The narrow cockpit shape lets as much air as possible flow to the rear
of the bodyshell, as it goes over the high-angle spoiler just before
the rear shock tower and wing.
Durable
wing mounts hold the wide rear wing in place high above the body, and
also help prevent damage to the shock tower in rollover crashes. A
front wing is included that attaches to the front shock tower for those
times you need some extra front end grip.
Protecting
the bottom of the woven graphite chassis is a polycarbonate undertray
which fits perfectly inside the Cyclone D4 bodyshell. The undertray
slots into the front bumper and then uses a unique cam attachment to
hold securely onto the main chassis. No tape needed, so no fuss!
Keeping your electronics clean and free of any moisture is definitely
an important consideration in off-road racing these days, and HB
designers found that this was the best way to do it!
For those hot days of summer racing when the temperatures rise, the
front cooling ducts can be opened up to allow fresh air to circulate
over the motor, speedo and batteries. To let extra air out, the vents
directly over the batteries can be cut out to release hot air.
Narrow
High downforce
Smooth undertray
Cooling intakes and vents
The Cyclone D4. World-class performance and design in a world-beating package.
Length: 365mm
Width: 247mm front, 250mm rear
Wheelbase: 280mm ± 2mm (adjustable)
Weight: Bare Chassis approx. 1700g, running weight varies with equipment used
Chassis: Woven Graphite; 3mm thick main chassis & 2.5mm thick top decks
Suspension: Four-Wheel Independent, 14.5 to 17.5 degree front kick-up, variable anti-squat
Turnbuckles: Fully equipped, purple titanium with extra-long ball cups
Drive Train: Shaft 4WD, fully enclosed, Front & Rear Ball Diffs
Drive Ratio: 2.4375 to 1
Tyre Type: none included
Gear Pitch: 48 Pitch
Wheel Size: 2.2 inch diameter Front & Rear
Wheel Hubs: 12mm hex w/ capture pins; optional Losi front wheel fitting with included wheel hubs, can fit B4 rear wheels
Kit/RTR: Self-Build Kit
Shock Type: Hard-anodized, threaded bodies w/ top/bottom threaded seals
Shock Towers: Woven Graphite; 3.3mm thick Front & Rear Shock Towers
Bodyshell: Clear Polycarbonate with Wing and Undertray
Ball Bearings: Complete, 22 bearings in drivetrain
61410 - Cyclone D4 Competition 4WD Buggy
Includes Clear bodyshell and wheels (no tyres). Does not include radio gear and electronics.
The Cyclone D4. World-class performance and design in a world-beating package.