Although brushless motors
are touted as being maintenance-free, we often overlook
the fact that this is more of a comparison to their
brushed counterparts rather than a statement in itself.
Just like any part of your car, truck, or mini, brushless
motors need a little bit of tender loving care to continue
operating at their highest level. Sure, there are no
commutators to true or brushes to replace, but they can
accumulate dirt like anything else, can have bearings go
bad, and sloppy wiring or broken wires can lead to
performance problems or even damage to the units
themselves. Being able to install a brushless motor and
forget about it is a great convenience, but if you devote
a little bit of your wrenching time to maintaining your
brushless you'll be rewarded with a happy motor that
continues to perform well for a very long time.

General
Maintenance
Start With a Cleaning • When you sit down between
race days to work on your car, there are a few simple
tasks you should always perform on your brushless motor.
First and foremost, you want to make sure the motor is
clean, since dirt and grime can hurt a brushless motor
just as much as it can hurt a brushed motor. Use a brush
or a cleaning rag to wipe down the surface of the motor,
taking care to inspect it for any obvious signs of damage.
Check the Feel • Since brushless motors don't
provide a ton of resistance when you spin them, it is
usually very easy to see if something is causing your
motor to seize up. With the motor cleaned and out of the
car, spin the armature to feel for any grittiness or
"notchy" behavior. If you sense that it is not
spinning as freely as it should, you should probably
disassemble the motor and clean it out.
Inspect the Wiring • Your brushless motor has
quite a few wires coming out of it, and each and every one
of them is very important. Hopefully your wiring is
adequately protected from moving parts and outside
influences, but even if so, accidents can happen and wires
can become torn or frayed. Make sure that none of the
wires are exposed, and that none are in danger of
contacting one another. If the insulation on any wire has
been torn or the inside exposed, use electrical tape to
re-insulate it.
Lubricate • The main point of contact between
your motor and the outside world is its partially exposed
bearing, and you want it to spin as freely as possible.
After cleaning the motor, be sure to add a drop or two of
thin bearing lubricant to the bearing. The lube will keep
it spinning freely and help to ward off debris.
DISASSEMBLY
From time to time, or if you ever notice a problem, you
should disassemble your brushless motor to inspect and
clean it. Don't be afraid; the process is really quite
simple, and much more so than a brushed motor.
1. Removal
Remove your motor from the vehicle, and unsolder the wires
and disconnect the wiring harness if possible. While
you're at it, clean the area around the motor mount and
anywhere else that dirt and debris may collect.

2.
Disassemble
Most brushless motors are quick and easy to disassemble,
with a few hex-head screws on either the front or rear of
the case, or possibly both. Take your motor apart and lay
the parts out in front of you.

3. Clean
Just like a brushed motor, dirt and grime can build up
inside the can of a brushless motor, so clean both the
rotating parts and the can itself. Spray the can with
motor spray and allow it to dry before reassembly. Wipe
down the armature as well.

4. Re-Lube
Since you just sprayed down the can and the bearings along
with it, you'll need to re-lubricate them. Put a few drops
of thin bearing lubricant in each bearing. If after
spraying and re-lubing a bearing it still feels gritty or
seizes up, it needs to be replaced before running again.

5. Bearing
replacement
Should you need to replace a bearing, first consult with
your motor's manufacturer to make sure that you have the
right size in mind. Try to find a replacement bearing with
a metal shield, as this will resist damage and debris more
effectively than a rubber or Teflon shield. If you have
one, use a bearing pusher to pop the bearing out of the
can, and then push the replacement back into place. Add a
drop or two of bearing lube to the new bearing as well.

6.
Reassembly and Installation
You're all done! Put your motor back together and then
reinstall it in your vehicle, as good as new.

It's Not
So Bad!
There, that wasn't so bad, was it? Compared to brushed
motors, maintaining a brushless system is as easy as can
be. For these few minutes spent, you will have a motor
system that continues to be effective and trouble-free,
and hopefully one that lasts for a long time to come.
There is still no such thing as a maintenance-free RC
motor, but brushless systems come awfully close.